CGpro Sports is a leading manufacturer with more than 26-years experiences in developing&producing all kinds of helmets and 7 years experience in producing all kinds of carbon fiber & composite material products! CGpro began as assembly operation to become one of the most professional integrated manufacturers in the world.
In-house design and R&D teams with established experiences, With over 80 engineers and support crew, Cgpro handles challenging product development projects. As product and tooling developments as well as all key components are produced in house, to keep our customers designs and technologies fully confidential. Also we encourage our customers to visit our DongGuan factory to be involved in their projects as we work to keep tight timelines. In addition with mature R&D experience also allows Cgpro Sports to quickly answer to demanding requirements and create from scratch to whole programs and collections with rigorous quality standards.
CGPRO's mission is to maintain a perfect balance between technological excellence, functionality, safety, and attractive design in their products. CGPRO is constantly researching and finding ways to go beyond and further improve the quality of CGPRO helmets. Now serving among the top brands in sports and outdoor, CGPRO is committed to maintaining the highest standards in safety helmet production in order to ensure the highest quality and provide the best protective helmets for the most demanding customers.
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval