Ski Helmet
Place of Origin: Mainland China
Model Number: CG-S01
Material: America imported EPS Foam + durable ABS Shell + goggles clip
Air vents: 6
Weight: 375g
Certification:CE EN 1077
Age group: teenager and adults
Color/graphics:Customized
Size: S/M (54-58CM) M/L (58-62CM)
Best use: Snowboard, skiing
Feature
● 6 Aero Vents
● Weight: 375g
● Material: High strength durable ABS shell + America imported EPS foam + Goggle Retainer
● Accessories:Comfort detachable Ear pads, Flexible retention system,Nylon chin strap, ITW NEXUS buckle,Comfort warm wick moisture lining pads.
● Certification: CE-EN1077&ASTM 2040 certified for impact protection.
Lightweight design: modern ski helmets focus on lightweight design, made of high-strength but lightweight materials. For example, carbon fiber helmets and pc unibody helmets usually have high strength but light weight, easy to carry and wear.
ventilation.
Lining and Ear Muffs: The lining and ear muffs are made of soft and breathable material that feels great to the touch. The earmuffs protect the ears from cold and wind while providing additional warmth.
Functionality
Anti-fogging and anti-frosting: The outer shell of a ski helmet prevents the goggles from fogging and frosting up, as the helmet's outer shell insulates the goggles from water vapor and prevents them from getting wet.
Material and structure
Outer shell material: The outer shell of a ski helmet is made of impact resistant materials, polycarbonate (PC), which have good impact and abrasion resistance, and can effectively withstand impacts and collisions.
LINING MATERIAL: The lining is made of high-density foam, polystyrene (EPS), which absorbs energy and reduces the risk of head injuries. The liner is soft and breathable and fits snugly to the head to minimize the feeling of shaking inside the helmet.
Safety
Protection: Ski helmets are designed to provide sufficient protection to reduce the risk of head injuries during skiing. They comply with the relevant safety standards, CE EN1077 / ASTM 2040, which test products for vibration absorption and impermeability.
ADJUSTMENT SYSTEM: Ski helmets are equipped with an adjustment system that adapts to the skier's head circumference and personal preferences to ensure proper fit and comfort. This multi-directional adjustment system allows for a more stable fit on the head and provides better protection.
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
