Urban Leisure Helmet
Place of Origin: Mainland China
Model Number: CG-U07
Material: America imported EPS Foam + PC Shell + integrated peak + rear LED light
Technology:In-Mould
Air vents:12
Weight:310g
Certification:CE EN 1078
Age group: Adult and teenager
Color/graphics:Customized
Size: M/L:58-62cm
Best use: cycling, commuter, city, street bike
Specification
| Model Number | CG-U07 |
| Material | PC+EPS |
| Weight | 300g |
| Size | M/L: 58-62cm |
| Air Vent | 12 |
| Technics | In-mold |
| Color | Customized |
| Certification | CE EN1078 |
| Attachment | Flexible durable adjustment, adjustable chin strap, ITW NEXUS quick-release buckle: eco-friendly soft pads |
| Features | integrated LED light, multi impact, lightweight |
| Lead time | 25-40 days |
| MOQ | 500PCS |
| Production Capacity | 5000pcs/day |
| Package method | 73*58*35cm, 12pcs/per carton, GW: 6.5kg |
Detailed Photos
Durable Material - City Bike helmet is composed of a high-strength PC shell and high-density EPS foam, which is lightweight, comfortable and breathable. The durable hard shell and soft pad can absorb the pressure caused by external impact and protect your head in all directions.
Breathable & Comfortable Linings: Designed with breathable pads, so that the sturdy helmet can be worn comfortably on your head, and they help absorbing sweat, keep your head stay dry at any bicycle activities. The package contains 2 sets of linings, which are convenient for you to clean and replace, and extend the helmet service life.
Lightweight and Universal- Adjustable head size from 58-62cm applies to most men and women riders and some teenagers, with weight of 225g offers you good wearing experience in cycling. Riders can adjust correct position of helmet for different head shapes by adjustable wheel at the back.
Rear LED Light
Enhanced Visibility: The LED light improves the rider's visibility at night or in low-light conditions, making it easier for other vehicles and pedestrians to notice you.
Increased Safety: The helmet's rear LED light helps followers or passing vehicles to spot you earlier, reducing the risk of accidents.
Convenience and Ease of Use: Most helmets with LED lights feature a simple design and easy-to-use switch or button.
Energy Efficiency: LEDs consume minimal power, prolonging battery life and reducing the need for frequent battery changes or recharges.
Compliance with Regulations: In some areas, especially for night riding, helmets with rear lights may be required by law, helping riders avoid fines or other penalties.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
