TT Racing Helmet
Model No: CG-T02 road racing helmet
Vents: 7
Weight: 235g
Material: EPS (Expanded Polystyrene) +PC (Polycarbonate) + magnetic visor
Size: S/M 54-58cm, M/L 58-62cm
Technology: In-mould
Certification: CE EN1078
Area application: road bike, cycling, biking
The Specification of road racing helmet:
7 Aero Vents, Amazing Wind Tunnel ventilation design
SUPER Light weight: 235g
Material: High quality flexible PC (polycarbonate) shell + EPS foam
In-mold Technology: EPS+PC with magnetic visor
Magnetic visor: passed CE EN166&EN174, anti-scratched,anti-fog, UV protection. Easily removable, four colors for choice.
Soft & sweat-absorb pads
Accessories: Flexible durable adjustment, adjustable chin strap, quick-release buckle; rear lock adjustment; cool comfortable pads.
Certification: CE-EN1078 certified for impact protection.
Technical data of road racing helmet:
| Model Number | CG-T9 road racing helmet |
| Material | PC shell + high-density EPS foam |
| Technology | In-mold EPS+PC with magnetic visor |
| Removable magnetic visor | Anti-fog, anti-scratched, UV-protection |
| Strap | Adjustable Nylon/PP strap for a perfect fitness |
| Buckle | PP quick-release buckle |
| Head circumference | S/M: 54-58CM, M/L: 58-62CM |
| Weight | 235g |
| Logo custom | Silk screen printing, color sticker, epoxy(dome) sticker, metallic sticker |
| Master carton size | 58*52*46cm |
| Packaging | 12pcs/per carton |
| Price term | EXW/FOB |
| Shipping | Sample by courier, bulk production by air freight or ocean freight |
| Payment terms | T/T, western union, paypal |
| Lead time | 30-40 days |
| Fearture | Unisex/ CE EN1078/Top quality/ OEM/ ODM |
| Best use | Cycling/road racing/time trial |
The detail pictures of time trial bike helmet:
The head circumference knowledge of smart bicycle helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension which is condierably fit for Asians.
OEM/OEM Service:
We are a direct OEM&ODM helmet manufacturer for over 25 years and provide OEM&ODM service for many international brands, such as GIRO, LIMAR, SCOTT, SWEET, EKOI, SELEV, TEAMSKY, Brooklyness, Torch etc... We have an independent R&D team which would develop over 50 different helmet designs every year, If you are looking for an OEM supplier, l'm certainly sure that we are the right supplier who can provide you the innovative helmet design every year + excellent service to make you peace of mind!
1, customized helmet design.
2, customized size & colors & graphics.
3, customized logo
4. customized padding pattern
5. customized plastic parts
6. customized webbing sets
7, customized hang tag, manual, PE bag, fabric bag.
8, customized color box and master carton packaging.
Competitive Advantages:
1. Our factory is specialized in helmet development and manufacture for more than 25 years. In-house design and R&D teams with established experience, allows Cgpro Sports to quickly answer to demanding requirements and create from scratch whole programs and collections with rigorous quality standards, Our clients are offered with professional technical supports in product development, design or prototype evaluation, product pretesting, quality control service, as well as the safety analysis.
2. One-stop, integrated manufacturing operation, to ensure that every procedure is controlled strictly by our own factory, ensure the high premium quality helmet and fastest delivery time, can also greatly protect our customer's design and ideas!
3. Advanced in-house testing facilities both for pretesting and batch testing, which saves time and cost for the client to ensure the good quality.
4. Our products have been exported to many different countries with strong supply chain all over the year. Excellent Quality and Fast Delivery is our aim for every client.
5. We also have another industry which has operated for 7 years --- Carbon fiber products. carbon fiber is a kind of good heat resistance, light weight, high strength and high modulus, high-performance fibers, has been widely used in helmets, luxury car, sports equipment, furnifure, medical equipment etc... if you need products that made of carbon fiber composite material, we would be your best partner.
Please contact me, I'm sure you will love our time trial bike helmets when you see the real sample. Seeing is believing!
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Product & Service Overview
MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.
OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.
R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.
Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.
Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.
Sample & After-Sales Service:
Fast sampling within 3–5 days, followed by mass production in 30–40 days. We offer 100% compensation for any non-human functional defects after shipment, ensuring reliable quality and long-term cooperation.
Cooperative Clients/Cooperative Cases (Successful Delivery Cases)
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
