Smart Helmet
Place of Origin: Mainland China
Model Number: BS15
Material: America imported EPS Foam + PC Shell+rear LED light
Technology: In-mold
Air vents: 8
Weight: 270g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: S/M:54-58cm; M/L: (58-62CM)
Best use: road bike, street bike, city bike
Smart bike helmet intelligent front fans biking bicycle helmets
Smart helmets are helmets that can connect to other devices or apps and measure head movement, speed, and impact. They can communicate with the rider's motorcycle to warn of dangers ahead. Smart helmets can also be used when mountain biking. It avoids crashes by detecting when the rider has fallen over and send alerts to friends or family members if necessary. Moreover, if the helmet senses that the rider is too fast, the sensors slow the rider down to a safe speed to prevent accidants from happening.
Usage Scenarios
Daily Commute: Provides safety and navigation services for urban riders.
Long-distance Riding: The HD camera records scenic views, while the navigation system offers accurate guidance.
Outdoor Adventures: Enjoy the convenience and safety brought by the smart helmet even in remote areas.
●17 Aero big Vents, Amazing Wind Tunnel ventilation design
● Weight: 255g extremely light
● Material: America imported EPS Foam + PC Shell + integrated rear LED light
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE EN1078 / CPSC 1203 certified for impact protection.
| Model Number | CG-B027 smart bicycle helmet |
| Material | PC shell + high-density EPS foam |
| Technology | In-mold EPS+PC with built in LED Turn signal light |
| Inner Pads | Washable Antibaterial Pad Density: 25kg/m³±0.1kg/m³ |
| Strap | Adjustable Nylon/PP strap for a perfect fitness |
| Buckle | PP quick-release buckle |
| Head circumference | M/L: M/L:57-61cm |
| Weight | 225g |
| Logo custom | Silk screen printing, color sticker, epoxy(dome) sticker, metallic sticker |
| Master carton size | 58*52*46cm |
| Packaging | 12pcs/per carton |
| Price term | EXW/FOB |
| Shipping | Sample by courier, bulk production by air freight or ocean freight |
| Payment terms | T/T, western union, paypal |
| Lead time | 30-40 days |
| Fearture | Unisex/ CE EN1078/CPSC 1203/Top quality/ OEM/ ODM |
| Best use | Cycling/mountain bike/Outdoor sports |
Logo Customization: screen printing, water transfer, decals, or laser engraving
Color Customization: Pantone matching, metallic or gradient finishes
Packaging Options: color boxes, gift boxes, and eco-friendly packaging available
Functional Customization:
Adjustable straps & retention systems
Multiple liner materials (removable/washable)
Optional magnetic or quick-release buckle systems
Material Selection:
PC/ABS composite, PC, ABS, HDPE, PP, EPS, EPP, or carbon fiber — depending on model specifications and performance requirements
Specification
| MODEL NUMBER | BS15 Smart bike helmet |
| TECHNOLOGY | PC (Polycarbonate) + America imported EPS foam+rear LED light |
| INNER PADS | Washable Antibaterial Pad Density: 25kg/m³±0.1kg/m³ |
| STRAP | Adjustable Nylon/Tetoron strap for a perfect fitness |
| BUCKLE | ITW durable buckle or FIDLOCK magnet buckle |
| HEAD CIRCUMFERENCE | S/M:54-58cm; M/L: 58-62CM |
| IMPACT MANAGEMENT | in mold |
| VENTILATION | 8 vents |
| WEIGHT | 270G |
| CERTIFICATION | E.U.:CE EN1078 safety standard for helmets |
| FEATURE | Multi-impact, durable lifetime |
| ACCESSORIES | Flexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads |
| HIGHLIGHTS | EPS+PC inmold technology with integrated LED light |
| TYPE OF USE | bike, cycling, road bike, mountain bike, bicycle, or any other outdoor activties |
Detailed Photos
More Scientific & Humanized Design
We've been refining and improving the way we wear our smart bike helmets.
Through the feedback of actual wearers and analysis of big data, we finally produced a cap lining stabilization system that is suitable for most people to wear.
The design of chin strap and adjustment buckle solves the problem of adjustable head circumference.
ADVANTAGES OF OUR SMART BIKE HELMET
Air vents to ensure good ventilation and sweat during exercise;
The surface of the helmet use injection PC shell for strong impact resistance;
Helmet inside adhesice EPS, environment-friendly raw materiallight and breathable, slow shock abosorption is better;
Inner padding can be removed and cleaning;
Multi-Protection
·Tough and durable outer shell;
·Soft comfort anti-bacterial and quick dry foam padding;
·Bluetooth steroe, enjoy shock stereo anytime anywhere;
·The in-mold tech produces lightweight high-end helmets;
·The US imports hight-density and high-quality EPS materials;
·The lining made by the hot press tech ensures high quality and greater comfort;
·Lining is removable, washable, sweat-wicking, quick-drying;
·Face fit, skin-friendly strap equipped;
·US ITW, Fidlock magnetic buckle and various types of buckles are available;
·The use of eco-friendly material. FSC, SCS and GRS certificated;
The head circumference knowledge of urban bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension
which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension
which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension
which is condierably fit for Asians.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Product & Service Overview
MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.
OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.
R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.
Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.
Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.
Sample & After-Sales Service:
Fast sampling within 3–5 days, followed by mass production in 30–40 days. We offer 100% compensation for any non-human functional defects after shipment, ensuring reliable quality and long-term cooperation.
Cooperative Clients/Cooperative Cases (Successful Delivery Cases)
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
