Smart Helmet
Place of Origin: Mainland China
Model Number: B012
Material: America imported EPS Foam + ABS Shell
Technology: Dual-mold integrated molding technology
Air vents: 11
Weight: M:485g L:495g
Certification: EN1078/CPSC1203
Age group: teenager and adults
Color/graphics:Customized
Size: M(55-58CM)L(59-61CM)
Best use: road bike, street bike, city bike
Model Number: B012 smart bicycle helmet
Material: ABS shell + high-density EPS foam
Technology: In-mold EPS+PC with built in LED light and Fans
Inner Pads: Washable Antibaterial Pad
Density: 25kg/m³±0.1kg/m³
Strap: Adjustable Nylon/PP strap for a perfect fitness
Buckle: PP quick-release buckle
Head circumference M(55-58CM)L(59-61CM)
Weight: M:485g L:495g
Logo custom: Silk screen printing, color sticker, epoxy(dome) sticker, metallic sticker
Master carton size: 58*52*46cm
Packaging: 12pcs/per carton
Price term: EXW/FOB
Shipping: Sample by courier, bulk production by air freight or ocean freight
Payment terms: T/T, western union, paypal
Lead time: 30-40 days
Fearture: Unisex/ CE EN1078//CPSC1203Top quality/ OEM/ ODM
Best use : Cycling/mountain bike/Outdoor sports
Product Range & Highlights
Product Range
CGPRO offers a full range of premium helmets designed for adults and youth, including urban cycling helmets, mountain bike helmets, road racing helmets, and multi-purpose models.
Key Features
Certified Safety – CE / EN1078 / CPSC / ASTM / ANSI standards available
Superior Protection – Impact-absorbing EPS core and reinforced shell structure
Lightweight & Comfortable – Optimized ventilation channels and ergonomic design
Breathable & Adjustable – Multiple air vents and customizable fit systems
Stylish Design – Modern aerodynamic shapes with rich color options
Application Scenarios
Perfect for daily commuting, urban riding, off-road cycling, mountain biking, racing events, and group cycling activities.
Multi-Protection
·Tough and durable outer shell;
·Soft comfort anti-bacterial and quick dry foam padding;
·Bluetooth steroe, enjoy shock stereo anytime anywhere;
·The in-mold tech produces lightweight high-end helmets;
·The US imports hight-density and high-quality EPS materials;
·The lining made by the hot press tech ensures high quality and greater comfort;
·Lining is removable, washable, sweat-wicking, quick-drying;
·Face fit, skin-friendly strap equipped;
·US ITW, Fidlock magnetic buckle and various types of buckles are available;
·The use of eco-friendly material. FSC, SCS and GRS certificated;
The Benefits of Smart Helmets
Safety - Modern helmets have some high-tech features including passive detection. The product is able to detect when a crash is imminent. It uses sensors on the rim of the head to measure deceleration of the rider's head.
Buddy system - Smart helmets alert you and your friends that you're about to crash. You can easily send your location and a note to your friends if you're hurt. The video below explains the feature.
Emergency alerts - Smart helmets work with your smartphone to send instant messages to family or friends. If you're hurt, you can send your location and a note. Accident data - Smart helmets collect data about the helmet's performance. These data can help analyze and learn about the best way to develop and improve the product
The Head Circumference Knowledge of Smart Bicycle Helmet
European Headform - An oval shaped helmet is designed for a rider's head with a dimension which is considerably fit for European.
Generic Headform - A generic headform helmet is designed for a rider's head with a dimension which is slightly longer front-to-back than its side-to-side measurement.
Asian Headformr - A round shaped helmet is desinged for a rider's head with dimension which is condierably fit for Asians.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case:OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
