Place of Origin: Mainland China
Model Number: HA03D
Material: America imported EPS Foam + PC Shell
Technology: Integrated molding
Standard: Black buckle+fan-shaped buckle+adjuster+health cloth hot pressed lininghealth cloth hot pressed chin pad+Camera + Bluetooth + tail light
Air vents: 12
Weight: M:420g L:440g
Certification:CE EN 1078/CPSC1203/GB24429-2009/ASTMF1447
Age group: teenager and adults
Color/graphics:Customized
Size: M(55-58CM)L(59-61CM)
Best use: road bike, street bike, city bike
SECURITY ENHANCEMENTS:
With camera function,Real-time video and photography: The built-in camera can record the ride in real time, provide video evidence to help resolve traffic accident disputes, and also record beautiful riding moments.
COMFORT PADDING:
The comfort padding inside a helmet is a crucial component for rider safety and enjoyment. The padding serves multiple purposes - absorbing impact, wicking away moisture, preventing the helmet from rubbing, and ensuring a proper fit.
The padding production starts with cutting foam or fabric materials into the required shapes and sizes. The foam can be open or closed-cell, with open-cell being more breathable and closed-cell providing more support. The fabric is often a technical performance material designed to wick sweat.
Precise die cutting machines are used to cut the padding pieces efficiently and accurately. The pieces are then assembled into pads and inserted into designated areas inside the helmet lining. This is done either by hand or using specialized equipment for large scale production.
At the same time, the internal head circumference adjuster can achieve precise wearing adjustment.
LED TAIL LIGHT:
LED lights: LED lights on helmets can improve riders' visibility at night or in low-light environments, significantly reducing the risk of accidents. LED lights can also be set as warning lights to alert vehicles and pedestrians behind, increasing safety.
This helmet's integrated turn signal LEDs significantly enhance rider safety. Clearly indicating your intended direction to vehicles and pedestrians behind you, they proactively prevent collisions, especially during lane changes or turns. The bright, highly visible 180-degree lights eliminate blind spot risks. Easy to activate manually or via handlebar remote (if equipped), they provide critical communication, complementing the rear safety light for all-round protection-a vital upgrade for urban cycling.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
