Smart Helmet
Place of Origin: Mainland China
Model Number: RAW1 PRO
Material: America imported EPS Foam + PC Shell+ PC magnetic goggles
Integrated electronics: 4K camera, GPS, LED warning light
Technology: In-mold
Air vents: 17
Weight: 420g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: S/M:54-58cm; M/L: (58-62CM)
Best use: road bike, street bike, city bike
Smart bike helmet intelligent front fans biking bicycle helmets
Smart helmets are helmets that can connect to other devices or apps and measure head movement, speed, and impact. They can communicate with the rider's motorcycle to warn of dangers ahead. Smart helmets can also be used when mountain biking. It avoids crashes by detecting when the rider has fallen over and send alerts to friends or family members if necessary. Moreover, if the helmet senses that the rider is too fast, the sensors slow the rider down to a safe speed to prevent accidants from happening.
Usage Scenarios
Daily Commute: Provides safety and navigation services for urban riders.
Long-distance Riding: The HD camera records scenic views, while the navigation system offers accurate guidance.
Outdoor Adventures: Enjoy the convenience and safety brought by the smart helmet even in remote areas.
Product Parameters
| helmet | Structure | In mould forming smart helmet with built-in camera, wifi, GPS, LED light |
| Outer Material | America imported PC (polycartonate) | |
| Inner material | EPS(High-density Foam) | |
| Embeded Parts | Glass fiber reinforced nylon | |
| Air Vent | 12 | |
| Built-in | camera, GPS, LED light | |
| Other parts | Headlock buckle, nylon strap, PA webbing and washable pads, Magnetic removable PC goggles | |
| Warning Light | Lamp Beads | LED |
| Irradiation Range | 50 metres | |
| Features | Battery protection: 1000+ cycles rechargeable | |
| 1600MAH Battery milliampere: 1600mAh | ||
| Battery management: removable and replaceable | ||
| Camera | DSP | NTK96580 |
| Sensor | Sony IMX335 | |
| Lens angle | 170 degree | |
| Resolution of Videos Recorded | 4K(3840*2160@30fps), MP4 | |
| Image resolution | 20M | |
| Buit-in | Wifi | |
| Power | Li-ion Battery,Built-in,1500mAh | |
| Gyroscope | Built-in(Anti-shake) | |
| Working time per charging | 1.7h | |
| GPS Logger | Built-in | |
| Interface Type | Type C | |
| Charging duration | 2-3H | |
| Video format | MP4 | |
| Storege capacity | Support up to 512G/TF card | |
| Packaging | Gift box size | 30*18*27 cm |
| Product weight | 420g | |
| Box gross weight | 1.15Kg with accessories | |
| Carton size | 62*51*43 cm | |
| QTY/Carton | 8 PCS | |
| N.W. | 8.5Kg | |
| G.W. | 10.60kG | |
| Container Load | 20 inch GP around 195 CTNS, 1560PCS; 40 inch GP around 405 CTNS, 3240PCS; 40 inch HQ around 486 CTNS, 3888PCS; |
Details photo
SONY IMX335 4K
STARVIS NIGHT VISION SENSOR
CGPRO RAW1PRO is equipped with SONY IMX335 photosensitive chip and dual operation line system intelligent chip, high fidelity image processing technology, strong running speed, avoiding, stuck and crash, stable operation, no crash, no leakage second.
Visibility and alerting features:
LED lights: LED lights on helmets can improve riders' visibility at night or in low-light environments, significantly reducing the risk of accidents. LED lights can also be set as warning lights to alert vehicles and pedestrians behind, increasing safety.
Security enhancements:
Real-time video and photography: The built-in camera can record the ride in real time, provide video evidence to help resolve traffic accident disputes, and also record beautiful riding moments.
Navigation and positioning: Built-in GPS can provide accurate navigation services to help riders find the best route and avoid getting lost. At the same time, in the event of an accident, GPS can help emergency workers quickly locate the specific location of the rider.
Comfort and convenience:
Lightweight design: Despite the integration of multiple functions, the helmet remains light, only 420g, ensuring that the rider is comfortable and does not affect the riding experience.
Easy to operate: The smart helmet comes with a simple and intuitive control interface that allows riders to easily operate the camera, LED lights and GPS functions without distraction.
Fashion and technology sense:
Modern design: The design of smart helmets is usually fashionable and modern, in line with the trend of technology products, and attracts the love of young cyclists.
High-tech sense: The integration of a variety of advanced functions makes cycling not only a way of exercise, but also a high-tech experience.
These advantages make smart bike helmets not only improve the safety of riders, but also enhance the overall experience of riding, becoming an ideal choice for modern cyclists.
Factory Production Capacity
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
