Ski Helmet

Ski Helmet

Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell
Ski Helmet EPS ABS Shell

Ski Helmet EPS ABS Shell

Place of Origin: Mainland China

Model Number: CG-S04

Material: America imported EPS Foam + durable ABS Shell + goggles clip

Air vents: 8

Weight: 380g-450g

Certification:CE EN 1077

Age group:  teenager and adults

Color/graphics:Customized

Size: S-M (54-58cm); L-XL (59-62 cm)

Best use: Snowboard, skiing

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PRODUCT DESCRIPTION

Ski Helmet Cover for Adults and Children′s Outdoor Sports

Explore Endless Fun with Unmatched Protection-Professional Skateboard Helmet

Whether you're a street skating pro or a newcomer to the sport, our professional skateboard helmet provides you with reliable protection. Made from high-impact-resistant materials, this helmet effectively absorbs shock and reduces the risk of injury. The internal EPS foam padding adds extra comfort and a snug fit, while the breathable design ensures your head stays cool and dry, even during intense sessions.


In terms of design, every detail is considered: the sleek, stylish appearance not only looks cool but also reduces wind resistance, enhancing your skating efficiency. The adjustable chin strap and multi-point adjustment system allow you to customize the fit to your personal preference, ensuring the helmet stays securely in place for added safety.


Prioritizing both safety and comfort, this helmet lets you fully enjoy the thrills of skateboarding with peace of mind. Choose our skateboard helmet for an added layer of assurance on every adventure!


Specification

Product Name
Ski Helmet
Item Number
CG-S04
Material
ABS+EPS
Color
various color as it shown
Size  
S-M (54-58cm);L-XL (59-62 cm)
Weight380-450g
Function
Head Safety Protection
Usage
ski/skating sports
Learn More
pls contact us
MOQ
500 sets


Detailed Photos

HIGH QUALITY: 


Use integrally formed ABS outer shell and high-density EPS inner with thickened sponge,can effectively reduce vibration,instantly absorb sweat,easy to remove and wash.

PERFECT PROTECTION:


Heavy-duty ski helmet in premium buffering material with high performance is built for both comfort and safety.Unisex design,good for both men,women and youth.

ADJUSTABLE BUCKLES:


Equipped with durable quick release buckle and adjustable dial,make this snowboard helmet suitable for different head circumference and comfortable to wear.

The helmet has detachable lining, removable earmuff and soft chin band for warm wearing. The goggles also has easy-adjustable band. You can adjust the bands for perfect fit and ultra-comfort. Both of them are easy to adjust, put on and take off. They are light weight, you will have less pressure to your head.

GREAT FOR ALL SNOW SPORTS:


Our ski helmet accommodates different ski goggles,provide great protection for outdoor skiing,skateboarding,scooter,roller-skating,snowboarding, etc.

PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Factory Production Capacity

Factory Size & Workforce

Total area: 18,000 m²

Total employees: 210

Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)

Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)

 

Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).

 

Production Capacity

Daily Output: 5,000 helmets

Monthly Output: approx. 150,000 helmets

 

Quality Control Process

Pre-production sample completed before mass production

Customer approval based on signed sample

Mass production strictly follows approved reference

Third-party inspection arranged by customers (full inspection or random sampling) before shipment

 

International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA

Annual Sales Turnover
Approx. RMB 95 million

 

Main Product Categories

Bicycle helmets

Ski helmets

Equestrian helmets

Riot helmets

Industrial safety helmets

Climbing helmets

Water sports helmets

Skydiving helmets

 

Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia

 

Key Partners & Brands

SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets

AGU (Netherlands): Cycling helmets, safety helmets

GIANT (China): Bicycle helmets, safety helmets

LIIMAR (Italy): Cycling helmets, safety helmets

 

Quality You Can Trust

Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

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2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

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3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

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4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

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5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

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Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor

 

Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.

 

Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.

 

Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.


Phone

+86 176 2036 3622
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