Skate Helmet
Place of Origin: Mainland China
Model Number: CG-SK09
Material: America imported EPS Foam + high strength PC Shell
Technology: In-mold
Air vents: 10
Weight:280g
Certification:CE EN 1078
Age group: Adult and teenager
Color/graphics:Customized
Size: M: 54-58cm; L:56-61cm
Best use: cycling,skateboard, skating
Skate toddler scooter skateboard kids helmet outdoor sports protection
The In-mold skateboard helmet is manufactured by molding the outer shell and liner in a mold at the same time. This process ensures that the outer shell and liner of the helmet are tightly combined to form an integral unit. Common materials include high-density polystyrene (EPS) foam and polycarbonate (PC) outer shell.
Advantages
High safety performance: The one-piece molding process enables seamless integration of the outer shell and liner, providing better structural integrity and impact resistance. It can effectively disperse and absorb impact force, enhancing head protection.
Lightweight: Compared to traditional segmented helmets, In-mold helmets are usually lighter, making them more comfortable to wear and less prone to fatigue.
Good ventilation: In-mold helmets are usually designed with multiple ventilation holes to effectively exhaust hot air, keeping the head cool and enhancing wearing comfort.
Strong durability: Due to the firm combination of the outer shell and liner through the In-mold process, the helmet is more sturdy and durable, less prone to deformation or damage caused by external forces.
Attractive design: The In-mold process allows for more design freedom, enabling the production of helmets that are more ergonomic and stylish, meeting the aesthetic needs of different users.
High cost-performance: Although the manufacturing process of In-mold helmets is complex, their safety performance and durability make them cost-effective in the long run.
Applicable Scenarios
In-mold skateboard helmets are widely used in skateboarding, cycling, roller skating, skiing, and other sports scenarios, providing reliable head protection for sports enthusiasts.
By choosing a In-mold skateboard helmet, users can enjoy better safety assurance and wearing experience, making it the preferred choice for modern sports helmets.
Product Parameters
Comfortable To Wear
-Fast Adapting System webbing can be easily and continuously tailored to your exact head shape;
-The helmet stays securely on the head in all situations and the webbing straps are always in the best position;
-ITW buckle is light, easy to fasten and normally reliable.
| CATEGORY | skate helmet |
| TYPE OF USE | out door sports |
| IMPACT MANAGEMENT | in mold |
| SERVICE | OEM & ODM |
| COLOR | customized |
| CERTIFICATION | E.U.:CE EN1078 safety standard for helmets |
| FEATURE | Multi-impact, durable lifetime |
| ACCESSORIES | Flexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads |
| HIGHLIGHTS | ABS+EPS in mold technique With adjustment rubber knob, chin strap and ITW buckle, and visor. |
Packaging & Shipping
Selling Units: Single item
Packaging Details: 10pcs/ctn 73*58*35CM 1800pcs
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging serviceswill be provided.Customized packaging is accepted.
Detailed Photos
Details
Place of Origin: Guangdong, China (Mainland)
Brand Name: CGPRO SPORTS
Item name: Skate helmets
Material: PC+EPS
Color: any pantone color
Strap: Webbing Strap
Buckle: Quick release standard helmet buckle
Certificate: CE EN1078
OEM/ODM: Available
Feature: Nice design, Durable lifetime
Product Overviews
This skate helmet is made of PC+EPS, OEM & ODM service is available.
Standard size, especially designed for all age children.
This helmet is past EN 1078 certificate and could used for cycling and toddler walking and skating.
Skateboard Multi-sport Helmet
Suitable sports: stakeboard, skateboading, roller, rollerblade, roller blading, roller skating, bicycle, ride, bike, cycling, kick scooter, swing car, balance car, or any other outdoor activities.
Superior impact resistant PC shell
High-density EPS material provide a good buffer
Breathable ventilation system keep head fresh and cool
Comfortable and washable padding
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
