Rock Climbing Helmet

Rock Climbing Helmet

multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet
multi-purpose climbing safety helmet

multi-purpose climbing safety helmet


Place of Origin: Mainland China

Model Number: CG-M13

Vents: 12  

Material: ABS/PC shell + EPP foam

Openable ventilation holes

ADAPTIVE FIT SYSTEM Rear height-adjustable headband

Head circumference: 55-63 Centimetre, one size fits most

Weight: 571g

Extended accessories: headlamp, earmuff, faceshield, nape protector  

Certificate: CE EN397, CE EN12492,ANSI TYPE II CLASS C

Best use:rope access, work at height, mountaineering,outdoor adventure

Extended fitment:Visor,headlamp, earmuff, faceshield, nape protector

Color/graphics:Customized

Age group: Adults

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PRODUCT DESCRIPTION


CATEGORYMulti impact safety helmet
TYPE OF USEoutdoor activities
SERVICEOEM & ODM
COLORcustomized
CERTIFICATIONCE safety standard for helmets
FEATUREMulti-impact, durable lifetime
ACCESSORIESFlexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads
APPLICATION FIELDMountain climbing, hiking, camping, caving, working at height,rescue, outdoor adventure...


Comfortable To Wear

1) Quick release headring system made by Nylon material

2) Air flow cool and comfortable vents

3) High density EPS liner raw material imported from USA

4) New and proprietary Up-N-Down size adjustment system provides the most precise and comfortable fit

5) Nylon stap and leather chin strap are designed to limit risk of losing helmet during a fall, side strap-adjustment to assist with a proper fit

6) Area of application safety helmets: power generation, iron tower, BTS station, coal mining, work at height, offshore oil and gas, plumber, mobile plant maintenance, aircraft maintenance, hiking, roof cleaning, sea rescue, civil infrastructure, pulp and paper, cable car maintenance and petrochemical refining.


In recent years, the global rope-based high-altitude work market has shown a strong preference for multi-functional helmets with dual certifications. Helmets that have obtained dual certifications of CE EN397 and CE EN12492 can almost cover all types of high-altitude work. For instance, in the rope work field (including rock climbing, exploration, rescue, high-altitude construction, and arboriculture, etc.), these multi-functional helmets have extensive application scenarios and demonstrate their outstanding applicability and wide range of uses.

More Accessories Can Be Added 

The arc-shaped design on both sides of the helmet makes the instantaneous pressure attenuate gradually, thereby reducing the force received by the wearer.

Special snap design to meet multiple certification requirements
Dual strap buckle suitable for various working environments.

Work at height (CE EN12492)
Work at ground (CE EN397)

PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Factory Production Capacity

Factory Size & Workforce

Total area: 18,000 m²

Total employees: 210

Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)

Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)

 

Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).

 

Production Capacity

Daily Output: 5,000 helmets

Monthly Output: approx. 150,000 helmets

 

Quality Control Process

Pre-production sample completed before mass production

Customer approval based on signed sample

Mass production strictly follows approved reference

Third-party inspection arranged by customers (full inspection or random sampling) before shipment

 

International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA

Annual Sales Turnover
Approx. RMB 95 million

 

Main Product Categories

Bicycle helmets

Ski helmets

Equestrian helmets

Riot helmets

Industrial safety helmets

Climbing helmets

Water sports helmets

Skydiving helmets

 

Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia

 

Key Partners & Brands

SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets

AGU (Netherlands): Cycling helmets, safety helmets

GIANT (China): Bicycle helmets, safety helmets

LIIMAR (Italy): Cycling helmets, safety helmets

 

Quality You Can Trust

Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

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2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

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3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

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4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

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5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

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Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor

 

Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.

 

Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.

 

Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.

Phone

+86 176 2036 3622
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