Road Bike Helmet

Road Bike Helmet

En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13
En1078 LED In-mold Urban Bike Helmet BS13

En1078 LED In-mold Urban Bike Helmet BS13

Place of Origin: Mainland China

Model Number: BS13

Material: America imported EPS Foam + PC Shell + Integrated rear LED light

Technology: In-mold 

Air vents: 18

Weight: 275g

Certification:CE EN 1078 

Age group:  teenager and adults

Color/graphics:Customized

Size:  M/L(58-62)

Best use: road bike, street bike, city bike

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PRODUCT DESCRIPTION

En1078 Urban LED E-Scooter Helmet Street Smart Helmet Bicycle Lightweight OEM ODMFeature


●18 Aero big Vents, Amazing Wind Tunnel ventilation design

● Weight: 275g extremely light

● Material: America imported EPS Foam + PC Shell + integrated rear LED light

● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.

● Certification: CE-EN1078 certified for impact protection.

Model NumberCG-BS13 smart bicycle helmet
MaterialPC shell + high-density EPS foam
TechnologyIn-mold EPS+PC with built in LED light and Fans
Inner PadsWashable Antibaterial Pad
Density: 25kg/m³±0.1kg/m³
StrapAdjustable Nylon/PP strap for a perfect fitness
BucklePP quick-release buckle
Head circumferenceM/L(58-62cm)
Weight275g
Logo customSilk screen printing, color sticker, epoxy(dome) sticker, metallic sticker
Master carton size58*52*46cm
Packaging12pcs/per carton
Price termEXW/FOB
ShippingSample by courier, bulk production by air freight or ocean freight
Payment termsT/T, western union, paypal
Lead time30-40 days
FeartureUnisex/ CE EN1078/Top quality/ OEM/ ODM
Best useCycling/mountain bike/Outdoor sports

 En1078 Urban LED E-Scooter Helmet Street Smart Helmet Bicycle Lightweight OEM ODM   

Durable Material - Road Bike helmet is composed of a high-strength PC shell and high-density EPS foam, which is lightweight, comfortable and breathable. The durable hard shell and soft pad can absorb the pressure caused by external impact and protect your head in all directions.

Well Ventilated Helmet: The road bike helmet with breathable multi vents, which could effectively reduce air resistance and reduce sweat. The adoption of aerodynamic and ventilation design allows air to go through the lightweight bicycle helmet which helps

increase the speed and keep cool.


Back Led light: Perfect combination of rear taillights and vents for safety and comfort


Lightweight and Universal - Adjustable head size from 54-62cm applies to most men and women riders and some teenagers, with weight of 225g offers you good wearing experience in cycling. Riders can adjust correct position of helmet for different head shapes by adjustable wheel at the back.

Breathable & Comfortable Linings: Designed with breathable pads, so that the sturdy helmet can be worn comfortably on your head,

and they help absorbing sweat, keep your head stay dry at any bicycle activities. The package contains 2 sets of linings, which are convenient for you to clean and replace, and extend the helmet service life.


PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Quality You Can Trust


Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

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2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

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3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

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4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

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5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

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Product & Service Overview


MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.


OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.


R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.


Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.


Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.


Sample & After-Sales Service:
Fast sampling within 3–5 days, followed by mass production in 30–40 days. We offer 100% compensation for any non-human functional defects after shipment, ensuring reliable quality and long-term cooperation.

 

Cooperative Clients/Cooperative Cases (Successful Delivery Cases)

Rapid ODM Solution for an E-bike Helmet Brand in the US


Client Need:

Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.


Our Solution:

Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.


Result:

Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.


Phone

+86 176 2036 3622
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