Road Bike Helmet
Place of Origin: Mainland China
Model Number: CG-Z09
Material: America imported EPS Foam + PC Shell
Technology: In-mold
Air vents: 24
Weight: 190g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: S/M:54-58cm; M/L: (58-62CM)
Best use: road bike, street bike, city bike
●24 Aero big Vents, Amazing Wind Tunnel ventilation design
● Weight: 190g extremely light
● Material: High quality durable PC (polycarbonate) shell + America imported EPS foam
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE-EN1078 certified for impact protection.
High quality PC shell in mold safety road riding cycling helmets
The lightest helmet which is only 190g weight!
This road bike helmet combines cutting-edge technology with stylish design, designed for cyclists who want speed and safety. The housing is made of high-strength polycarbonate material and is equipped with a multi-impact protection system that effectively disperses and absorbs impact forces to provide all-round protection for your head. The aerodynamic design of the helmet not only reduces wind resistance, but also improves overall riding efficiency, allowing you to travel smoothly on the road.
Whether you're in a competitive race or on a daily bike ride, this road bike helmet offers the perfect experience of safety, comfort and style.
Product Range
CGPRO offers a full range of premium helmets designed for adults and youth, including urban cycling helmets, mountain bike helmets, road racing helmets, and multi-purpose models.
Key Features
Certified Safety – CE / EN1078 / CPSC / ASTM / ANSI standards available
Superior Protection – Impact-absorbing EPS core and reinforced shell structure
Lightweight & Comfortable – Optimized ventilation channels and ergonomic design
Breathable & Adjustable – Multiple air vents and customizable fit systems
Stylish Design – Modern aerodynamic shapes with rich color options
Application Scenarios
Perfect for daily commuting, urban riding, off-road cycling, mountain biking, racing events, and group cycling activities.
The head circumference knowledge of road racing bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension which is condierably fit for Asians.
OEM/OEM Service:
1, customized helmet design.
2, customized size & colors & graphics.
3, customized logo
4. customized padding pattern
5. customized plastic parts
6. customized webbing sets
7, customized hang tag, manual, PE bag, fabric bag.
8, customized color box and master carton packaging.
The Specification of mountain bike helmet:
1. VENTS designs can quickly dissipate the high heat from the head, providing a refreshing and comfortable riding experince during cycling.
2. US ITW buckle which make it flexible to fit your size
3. Tough and durable polycarbonate [PC] outer shell
4. Impact absorption expanded polystyrene [EPS] liner
5. Soft comfort anti-bacterial and quick dry foam padding
6. The tightness of road bike helmets can be conveniently and quickly adjusted.
| MODEL NUMBER | Z09 Road bike helmet |
| TECHNOLOGY | PC (Polycarbonate) + America imported EPS foam |
| INNER PADS | Washable Antibaterial Pad Density: 25kg/m³±0.1kg/m³ |
| STRAP | Adjustable Nylon/Tetoron strap for a perfect fitness |
| BUCKLE | ITW durable buckle or FIDLOCK magnet buckle |
| HEAD CIRCUMFERENCE | S/M: 54-58cm M/L: (58-62CM) |
| IMPACT MANAGEMENT | in mold |
| VISOR | Adjustable and removale visor |
| VENTILATION | 24 vents |
| WEIGHT | 190G |
| CERTIFICATION | E.U.:CE EN1078 safety standard for helmets |
| FEATURE | Multi-impact, durable lifetime |
| ACCESSORIES | Flexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads |
| HIGHLIGHTS | EPS+PC inmold technology |
| TYPE OF USE | bike, cycling, road bike, mountain bike, bicycle, or any other outdoor activties |
Detailed Photos
Durable Material - Road Bike helmet is composed of a high-strength PC shell and high-density EPS foam, which is lightweight, comfortable and breathable. The durable hard shell and soft pad can absorb the pressure caused by external impact and protect your head in all directions.
Well Ventilated Helmet: The road bike helmet with breathable multi vents, which could effectively reduce air resistance and reduce sweat. The adoption of aerodynamic and ventilation design allows air to go through the lightweight bicycle helmet which helps
increase the speed and keep cool.
Lightweight and Universal - Adjustable head size from 54-62cm applies to most men and women riders and some teenagers, with weight of 225g offers you good wearing experience in cycling. Riders can adjust correct position of helmet for different head shapes by adjustable wheel at the back.
Breathable & Comfortable Linings: Designed with breathable pads, so that the sturdy helmet can be worn comfortably on your head,
and they help absorbing sweat, keep your head stay dry at any bicycle activities. The package contains 2 sets of linings, which are convenient for you to clean and replace, and extend the helmet service life.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case:OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
