Road Bike Helmet
Place of Origin: Mainland China
Model Number: CG-B019
Material: America imported EPS Foam + PC Shell+ rear LED light+ magnetic visor
Technology: Multiple PC integrated molding technology
Air vents: 12
Weight: 330g
Certification:CE EN 1078 / CPSC 1203
Age group: teenager and adults
Color/graphics:Customized
Size: M/L:57-61cm
Best use: road bike, street bike, city bike
Enhanced Safety and Visibility: Road Bike Helmet with Rear LED Light&GOGGLE
This road bike helmet is equipped with a rear LED light designed to enhance riding safety and visibility. Whether navigating dimly lit forest trails or urban streets, this smartly designed LED ensures you remain highly visible from the rear, significantly reducing the risk of collisions.
Crafted from high-strength impact-resistant materials, the helmet offers reliable protection. Its lightweight design and ventilated structure not only reduce weight but also ensure excellent airflow, keeping you cool and comfortable during extended rides.
Adjustable headband systems and multi-layered interior padding provide a personalized fit, securing the helmet firmly in place even during intense rides. Moreover, the helmet complies with the latest safety standards and regulations, making it an essential safety gear for every mountain bike enthusiast.
This mountain bike helmet with a rear LED light not only prioritizes safety but also emphasizes comfort and practicality, offering peace of mind for your riding experience.
Specification
| Model Number | CG-B019 |
| Certification | EN 1078 / CPSC 1203 |
| Weight | 330g |
| Size | M/L:57-61cm |
| Technics | in-mold |
| Air Vent | 12 Vents |
| Color | Customized |
| Material | high strength PC Shell+EPS Foam+ rear LED light + magnetic visor |
Detailed Photos
Magnetic Goggle
Convenient Operation: Magnetic goggle systems simplify installation and removal by using magnetic force. Users can attach and detach the goggles effortlessly without the need for complex adjustments or fasteners, greatly enhancing convenience.
Quick Replacement: Unlike traditional goggle attachment methods, magnetic goggles can be replaced quickly. This is particularly beneficial for athletes who need to switch lenses for varying weather conditions, allowing for swift adjustments to ensure optimal visibility and comfort.
Reduced Fogging: Magnetic goggle designs often incorporate effective ventilation and anti-fog properties, minimizing fog buildup on the lens surface. This ensures clear vision even during humid conditions or high-intensity activities, enhancing safety and the overall sporting experience.
Rear LED Light
Enhanced Visibility: The LED light improves the rider's visibility at night or in low-light conditions, making it easier for other vehicles and pedestrians to notice you.
Increased Safety: The helmet's rear LED light helps followers or passing vehicles to spot you earlier, reducing the risk of accidents.
Convenience and Ease of Use: Most helmets with LED lights feature a simple design and easy-to-use switch or button.
Energy Efficiency: LEDs consume minimal power, prolonging battery life and reducing the need for frequent battery changes or recharges.
Compliance with Regulations: In some areas, especially for night riding, helmets with rear lights may be required by law, helping riders avoid fines or other penalties.
removable pads
Customizable Fit: They allow you to adjust the helmet's fit by adding or removing pads according to your head size and shape, ensuring a comfortable and secure fit.
Hygiene: Removable pads are easier to clean than helmets without them. You can wash the pads separately, reducing odor and maintaining hygiene.
Longevity: Pads can wear out over time due to sweat and use. Removable pads make it easier to replace worn-out pads, thus extending the helmet's lifespan.
Temperature Regulation: Some helmets come with pads that are designed to wick moisture away from your head, keeping you cooler and more comfortable during rides.
Customization: Depending on the season or your preferences, you can swap out pads for thicker or thinner ones to adjust the helmet's insulation or ventilation.
ADVANTAGES OF OUR ROAD RIDING BIKE HELMET
Air vents to ensure good ventilation and sweat during exercise;
The surface of the helmet use injection PC shell for strong impact resistance;
Helmet inside adhesice EPS, environment-friendly raw materiallight and breathable, slow shock abosorption is better;
Inner padding can be removed and cleaning;
Buckle can be adjusted according to the head suitable lightness.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Factory Production Capacity
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
