How Dual-Mold Technology Elevates Helmet Safety

The Science Behind Modern Helmets

Safety begins with engineering. At CGPRO SPORTS LIMITED, helmets are more than protective gear—they represent precision engineering, material science, and human-centered design. One of the most important innovations enhancing helmet safety is Dual-Mold Integrated Molding Technology.

What is Dual-Mold Technology?

Dual-Mold Technology fuses the outer shell (PC or composite material) and inner EPS foam into a single, seamless structure. Unlike traditional glue-bonded designs, this creates a monolithic system that efficiently absorbs and disperses impact energy, reduces weak points, and improves durability.

Safety and Comfort Combined

This technology enables lightweight, ergonomic, and ventilated designs. By precisely controlling material density and mold geometry, helmets naturally conform to the head, distribute pressure evenly, and enhance comfort for long-duration use.

Material Excellence

High-grade PC shells and EPS foam are rigorously tested for density, elasticity, and thermal stability, ensuring consistent protection across a variety of conditions. This dedication to material science underpins the reliability of every helmet.

Beyond Protection

At CGPRO SPORTS LIMITED, advanced engineering, material innovation, and human-centered design converge to produce helmets that go beyond basic protection, delivering confidence, comfort, and performance.