Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: B066
Material: America imported EPS Foam + PC Shell
Technology: Dual-mold integrated molding technology
Air vents: 16
Weight: M:530g L:550g
Certification:EN1078/CPSC1203
Age group: teenager and adults
Color/graphics:Customized
Size: M(55-58CM)L(59-61CM)
Best use: road bike, street bike, city bike
I. Design Features
Visor Design: Mountain bike helmets are typically equipped with a visor at the front, which is one of their distinctive features. The visor serves to shield against sunlight and prevent glare during riding, effectively avoiding situations where riders cannot clearly see the road due to light interference, thereby enhancing riding safety and comfort.
Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.
Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.
II. Materials & Structure
Shell Material: The outer shell of the helmet is composed of high-strength plastic PC, a material that can withstand impacts and collisions, thereby protecting the rider's head.
Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.
Fitting System: The helmet's fitting system includes helmet straps and adjusters, which secure the helmet on the head and ensure a snug fit.
III. Functional Features
Safety: Mountain bike helmets provide comprehensive safety protection for riders through their sturdy shells, impact absorption layers, and well-designed fitting systems.
Comfort: The helmet is equipped with comfortable padding to provide additional cushioning and protection while enhancing wearing comfort. It also features an adjustable head circumference design to accommodate riders with different head shapes.
Lightweight: To reduce the burden on riders, mountain bike helmets emphasize lightweight design. By utilizing lightweight materials and rational structural design, the helmet maintains a low weight while offering sufficient protection.
●17 Aero big Vents, Amazing Wind Tunnel ventilation design
● Weight: 255g extremely light
● Material: America imported EPS Foam + PC Shell + integrated rear LED light
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE EN1078 / CPSC 1203 certified for impact protection.
| Model Number | CG-B027 smart bicycle helmet |
| Material | PC shell + high-density EPS foam |
| Technology | In-mold EPS+PC with built in LED Turn signal light |
| Inner Pads | Washable Antibaterial Pad Density: 25kg/m³±0.1kg/m³ |
| Strap | Adjustable Nylon/PP strap for a perfect fitness |
| Buckle | PP quick-release buckle |
| Head circumference | M/L: M/L:57-61cm |
| Weight | 225g |
| Logo custom | Silk screen printing, color sticker, epoxy(dome) sticker, metallic sticker |
| Master carton size | 58*52*46cm |
| Packaging | 12pcs/per carton |
| Price term | EXW/FOB |
| Shipping | Sample by courier, bulk production by air freight or ocean freight |
| Payment terms | T/T, western union, paypal |
| Lead time | 30-40 days |
| Fearture | Unisex/ CE EN1078/CPSC 1203/Top quality/ OEM/ ODM |
| Best use | Cycling/mountain bike/Outdoor sports |
Customization Options
Logo Customization: screen printing, water transfer, decals, or laser engraving
Color Customization: Pantone matching, metallic or gradient finishes
Packaging Options: color boxes, gift boxes, and eco-friendly packaging available
Functional Customization:
Adjustable straps & retention systems
Multiple liner materials (removable/washable)
Optional magnetic or quick-release buckle systems
Material Selection:
PC/ABS composite, PC, ABS, HDPE, PP, EPS, EPP, or carbon fiber — depending on model specifications and performance requirements
HIGH QUALITY:
Lighter weight foams and plastics that provide equal or better impact protection could help reduce neck fatigue and improve comfort. Aerospace and automotive industries are driving material innovations that may transfer to helmets.
Eco-friendly materials like plant-based foams, recycled plastics, and natural fibers would reduce environmental impact. These materials are advancing but need more testing to prove safety.
Smart materials that stiffen on impact, or active cooling materials could dynamically improve protection and comfort. Expect more integration of technology into helmet materials.
PERFECT PROTECTION:
Heavy-duty bike helmet in premium buffering material with high performance is built for both comfort and safety.Unisex design,good for both men,women and youth.
Bicycle helmets play an important role in protecting cyclists from head injuries in the event of an accident. According to a study published in the New England Journal of Medicine, helmets reduce the risk of head injury by nearly 70% and the risk of brain injury by nearly 65%.
Wearing a properly fitted bicycle helmet each time you ride is the single most effective way to prevent or reduce head and brain injuries. The inner liner absorbs the energy from the impact to minimize the force transmitted to the head. The hard outer shell spreads the force over a broader area so less of it is transmitted to the rider's skull.
While no helmet can prevent all head injuries, choosing a quality helmet and wearing it on every ride can greatly reduce the risk of permanent injury. Proper helmet use should be part of every cyclist's basic safety practices.
ADJUSTABLE BUCKLES:
Equipped with durable quick release buckle and adjustable dial,make this snowboard helmet suitable for different head circumference and comfortable to wear.
The straps and buckles are key components that allow the helmet to be properly secured to the rider's head. Most quality bike helmets use nylon for the straps. Nylon is a strong, flexible, and durable material that is well-suited for straps that need to withstand frequent adjustments and tension.
The nylon straps are produced through an extrusion process where the molten nylon material is pushed through a die into long strands that are then cooled and solidified. These strands are stretched and woven together to create nylon straps with the desired width and thickness.
COMFORT PADDING:
The comfort padding inside a helmet is a crucial component for rider safety and enjoyment. The padding serves multiple purposes - absorbing impact, wicking away moisture, preventing the helmet from rubbing, and ensuring a proper fit.
The padding production starts with cutting foam or fabric materials into the required shapes and sizes. The foam can be open or closed-cell, with open-cell being more breathable and closed-cell providing more support. The fabric is often a technical performance material designed to wick sweat.
Precise die cutting machines are used to cut the padding pieces efficiently and accurately. The pieces are then assembled into pads and inserted into designated areas inside the helmet lining. This is done either by hand or using specialized equipment for large scale production.
VENTILATION:
Proper ventilation is crucial for a safe and comfortable bicycle helmet. Helmet vents allow air to flow through the helmet, cooling the rider's head. The number, size, shape, and placement of vents all factor into a helmet's ventilation system.
Most quality helmets have between 15-25 vents. More vents provide better airflow, but also compromise the helmet's structure. Large front vents pull air into the helmet, while rear vents expel warm air. Top vents assist with updraft. The best helmets find a balance between sufficient ventilation and safety.
Vent design affects airflow too. Vents with smoothed edges and contoured shapes improve airflow. Strategic vent placement draws air over hot spots like the forehead. Channels between vents guide air through the helmet. Some helmets integrate ventilation into the retention system with padded cups that lift the helmet slightly off the head.
Advanced helmets use computational fluid dynamics (CFD) software to optimize vent design. CFD models air movement to pinpoint areas of high heat concentration. Engineers tweak vent shapes and placements to target ventilation to these hot spots. Prototypes are then wind tunnel tested to confirm ventilation efficacy.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
