Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-B016
Material: America imported EPS Foam + PC Shell+rear LED light
Technology: Multiple PC integrated molding technology
Air vents: 19
Weight: 250g
Certification:CE EN 1078 / CPSC 1203
Age group: teenager and adults
Color/graphics:Customized
Size: M(55-58CM); L(59-61CM)
Best use: road bike, street bike, city bike
Explore the unknown mountains, challenge the rugged journey, a high-performance Mountain Bike Helmet is your indispensable adventure partner. Specially designed for mountain bikers, we have crafted this helmet that combines safety, comfort and style to ensure that you enjoy the ultimate riding experience on every leap and downhill.
Using high-strength and lightweight materials, this helmet ensures excellent protective performance while effectively reducing the overall weight, so that you can wear it for a long time without burden. The internal multi-layer EPS foam damping system can effectively absorb and disperse the impact force, whether it is sudden bumps or accidental collisions, to provide all-round protection for your head.
Ventilation design is another highlight of this helmet. Carefully arranged multiple ventilation holes, combined with scientific aerodynamic principles, can keep your head dry and comfortable even in the hot summer, reduce the feeling of hot riding, so that every breath is more pleasant.
In addition, we pay special attention to detail. Adjustable head circumference system to ensure that riders with different head types can find the most suitable way to wear, both stable and comfortable; Removable lining design, easy to clean and replace according to your personal needs, keep the inside of the helmet clean and hygienic.
In terms of appearance, this Mountain Bike Helmet combines modern aesthetics and practical functions, and the streamlined appearance is matched with a variety of fashionable color choices, so that you are not only safe in riding, but also can highlight the personality of the style. Whether it is a professional event or a leisure trip, it is the ideal choice for you to show yourself and conquer nature.
By choosing our Mountain Bike Helmet, you are choosing a reliable riding partner to make every ride an unforgettable adventure. Have it now and start your new chapter in mountain cycling!
Specification
| Model Number | CG-B016 |
| Certification | EN 1078/CPSC 1203 |
| Weight | 250g |
| Size | M(55-58CM); L(59-61CM) |
| Technics | in-mold |
| Air Vent | 19 Vents |
| Color | Customized |
| Material | high strength PC Shell+EPS Foam+ rear LED light |
Detailed Photos
HIGHLIGHT OF MOUNTAIN BIKE HELMET
• PC hard shell make it more durable & safety;
• High quality EPS liner, easy to clean;
• Earpad, full protection to reduce the damages during sports;
• Flexible adjuster, fitting well your head size.
ADVANTAGES OF OUR MOUNTAIN BIKE HELMET
• We use PC shell makes the helmet rather strong;
• The shell is aerodynamically desinged, which has air-ventilation;
• Soft molded EPS liner pads are adapted for shock absorbing and offers comfortable experience;
• The TPE chin pad is also skin-friendly and adjustable. The head lock is surely high-quality.
Rear LED Light
Enhanced Visibility: The LED light improves the rider's visibility at night or in low-light conditions, making it easier for other vehicles and pedestrians to notice you.
Increased Safety: The helmet's rear LED light helps followers or passing vehicles to spot you earlier, reducing the risk of accidents.
Convenience and Ease of Use: Most helmets with LED lights feature a simple design and easy-to-use switch or button.
Energy Efficiency: LEDs consume minimal power, prolonging battery life and reducing the need for frequent battery changes or recharges.
Compliance with Regulations: In some areas, especially for night riding, helmets with rear lights may be required by law, helping riders avoid fines or other penalties.
The head circumference knowledge of urban bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension
which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension
which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension
which is condierably fit for Asians.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Factory Production Capacity
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
