Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-ZM03
Material: America imported EPS Foam + PC ShellAmerica imported EPS Foam + PC Shell + removable ABS peak can effectively shield the sun, rain, and mud during cycling.
Technology:In-Mould
Air vents: 25
Weight: 280g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: M: 54-58; L: 58-62
Best use: cycling, road biking,street bike, MTB mountain bike
The Specification of mountain bike helmet:
| CATEGORY | ZM03 Mountain bike helmet |
| TYPE OF USE | All Mountain, E-MTB, MTB, Trail, XC, AM, Off-Road, Downhill, BMX, Dirt Jump, E-Performance |
| VISOR | Adjustable and removale visor |
| COLOR | All pantone colors or customized |
| CERTIFICATION | E.U.:CE EN1078 safety standard for helmets |
| FEATURE | Multi-impact, durable lifetime |
| ACCESSORIES | Flexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads |
| HIGHLIGHTS | PC+EPS single-in mold or double-inmold technique with adjustment rubber knob, nylon chin strap and ITW buckle, headkey headring. |
Detailed Photos
Secure fit for every one
Helmets feature adjustable straps and padding, providing a customized fit for maximum comfort. Say goodbye to uncomfortable helmets and hello to a comfortable ride with helmets.
Easy to everyday carry
Whether you're commuting to work or hitting the trails. Helmets will provide the protection you need without weighing you down.
Emphasizing comfort
Helmet with a comfortable interior lining, providing a snug and enjoyable fit for all your rides. Experience the perfect blend of style and comfort with our helmets.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Product & Service Overview
MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.
OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.
R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.
Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.
Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.
Sample & After-Sales Service:
Fast sampling within 3–5 days, followed by mass production in 30–40 days. We offer 100% compensation for any non-human functional defects after shipment, ensuring reliable quality and long-term cooperation.
Cooperative Clients/Cooperative Cases (Successful Delivery Cases)
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
