Mountain Bike Helmet

Mountain Bike Helmet

PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24
PC Shell EN 1078 Mountain Bike Helmet CG-Z24

PC Shell EN 1078 Mountain Bike Helmet CG-Z24

Place of Origin: Mainland China

Model Number: CG-Z24

Material: America imported EPS Foam + PC Shell

Technology: Multiple PC integrated molding technology

Air vents: 14

Weight: 305g

Certification:CE EN 1078 

Age group:  teenager and adults

Color/graphics:Customized

Size: S/M(54-58)  M/L(58-62)

Best use: road bike, street bike, city bike



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PRODUCT DESCRIPTION

High-Performance Mountain Bike Helmet MTB Cycling Scooter Helmet

Secure fit for every one

Helmets feature adjustable straps and padding, providing a customized fit for maximum comfort. Say goodbye to uncomfortable helmets and hello to a comfortable ride with helmets.


Easy to everyday carry

Whether you're commuting to work or hitting the trails. Helmets will provide the protection you need without weighing you down.


Emphasizing comfort

Helmet with a comfortable interior lining, providing a snug and enjoyable fit for all your rides. Experience the perfect blend of style and comfort with our helmets.



Product Range & Highlights

Product Range
CGPRO offers a full range of premium helmets designed for adults and youth, including urban cycling helmets, mountain bike helmets, road racing helmets, and multi-purpose models.


Key Features


Certified Safety – CE / EN1078 / CPSC / ASTM / ANSI standards available

Superior Protection – Impact-absorbing EPS core and reinforced shell structure

Lightweight & Comfortable – Optimized ventilation channels and ergonomic design

Breathable & Adjustable – Multiple air vents and customizable fit systems

Stylish Design – Modern aerodynamic shapes with rich color options

Application Scenarios
Perfect for daily commuting, urban riding, off-road cycling, mountain biking, racing events, and group cycling activities.




Specification  

Model NumberCG-ZM24
CertificationEN 1078
Weight305g
Size

S/M(54-58)  M/L(58-62)

Technicsin-mold
Air Vent14 Vents
ColorCustomized
Material high strength PC Shell+EPS Foam 


Detailed Photos




ADVANTAGES OF OUR MOUNTAIN BIKE  HELMET

• We use PC shell makes the helmet rather strong;
• The shell is aerodynamically desinged, which has air-ventilation;
• Soft molded EPS liner pads are adapted for shock absorbing and offers comfortable experience;
• The TPE chin pad is also skin-friendly and adjustable. The head lock is surely high-quality.

HIGHLIGHT OF MOUNTAIN BIKE HELMET 

•  PC hard shell make it more durable & safety;
•  High quality EPS liner, easy to clean;
•  Earpad, full protection to reduce the damages during sports;
•  Flexible adjuster, fitting well your head size.

OEM/OEM Service:

1, customized helmet design.

2, customized size & colors & graphics.

3, customized logo

4. customized padding pattern

5. customized plastic parts

6. customized webbing sets

7, customized hang tag, manual, PE bag, fabric bag.

8, customized color box and master carton packaging.



The head circumference knowledge of mountain bike helmet:


European Headform:

An Oval shaped helmet is designed for a rider's head with a dimension 

which is considerably fit for Europeans. 

Generic headform:

A generic headform helmet is designed for a rider's head with a dimension

which is slightly longer front-to-back than its side-to-side measurement.

Asian headform:

A Round shaped helmet is designed for a rider's head with a dimension

which is condierably fit for Asians.


Our designers will design the most creative and most innovative helmet in different styles one step ahead the market


trends and meets the safety standards, such as CPSC, CE and ASTM.


Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.



PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Quality You Can Trust


Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process.

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

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2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

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3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

image.png 


4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

image.pngimage.png 


5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

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Rapid ODM Solution for an E-bike Helmet Brand in the US

Client Need:

Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.


Our Solution:

Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.


Result:

Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.



Phone

+86 176 2036 3622
E-mail
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