Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-ZM23
Material: America imported EPS Foam + PC Shell + removable ABS peak can effectively shield the sun, rain, and mud during cycling.
Technology: Dual-mold integrated molding technology
Air vents: 22
Weight: 290g
Certification:CE EN 1078 & CPSC
Age group: teenager and adults
Color/graphics:Customized
Size:S/M(54-58) M/L(58-62)cm
Best use: cycling, street bike, MTB mountain bike,downhill
Feature
● 22 Aero big Vents, Amazing Wind Tunnel ventilation design
● Weight: 290g
● Material: High quality durable PC (polycarbonate) shell + America imported EPS foam + removable ABS peak can effectively shield the sun, rain, and mud during cycling.
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE-EN1078 certified for impact protection.
Product Name | MTB Helmet |
Item Number | CG-ZM23 |
Material | PC+EPS |
Color | various color as it shown |
Size | S/M(54-58CM);M/L(58-62CM) |
| weight | 290g |
Function | Head Safety Protection |
Usage | Bike/ski/skating sports |
Learn More | pls contact us |
MOQ | 500 sets |
I. Design Features
Visor Design: Mountain bike helmets are typically equipped with a visor at the front, which is one of their distinctive features. The visor serves to shield against sunlight and prevent glare during riding, effectively avoiding situations where riders cannot clearly see the road due to light interference, thereby enhancing riding safety and comfort.
Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.
Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.
II. Materials & Structure
Shell Material: The outer shell of the helmet is composed of high-strength plastic PC, a material that can withstand impacts and collisions, thereby protecting the rider's head.
Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.
Fitting System: The helmet's fitting system includes helmet straps and adjusters, which secure the helmet on the head and ensure a snug fit.
III. Functional Features
Safety: Mountain bike helmets provide comprehensive safety protection for riders through their sturdy shells, impact absorption layers, and well-designed fitting systems.
Comfort: The helmet is equipped with comfortable padding to provide additional cushioning and protection while enhancing wearing comfort. It also features an adjustable head circumference design to accommodate riders with different head shapes.
Lightweight: To reduce the burden on riders, mountain bike helmets emphasize lightweight design. By utilizing lightweight materials and rational structural design, the helmet maintains a low weight while offering sufficient protection.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
