Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-ZM20
Material: America imported EPS Foam + PC Shell
Technology: Multiple PC integrated molding technology
Air vents: 24
Weight: 210g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: S/M:54-58cm; M/L: 58-62CM
Best use: road bike, street bike, city bike
Secure fit for every one
Helmets feature adjustable straps and padding, providing a customized fit for maximum comfort. Say goodbye to uncomfortable helmets and hello to a comfortable ride with helmets.
Easy to everyday carry
Whether you're commuting to work or hitting the trails. Helmets will provide the protection you need without weighing you down.
Emphasizing comfort
Helmet with a comfortable interior lining, providing a snug and enjoyable fit for all your rides. Experience the perfect blend of style and comfort with our helmets.
Logo Customization: screen printing, water transfer, decals, or laser engraving
Color Customization: Pantone matching, metallic or gradient finishes
Packaging Options: color boxes, gift boxes, and eco-friendly packaging available
Functional Customization:
Adjustable straps & retention systems
Multiple liner materials (removable/washable)
Optional magnetic or quick-release buckle systems
Material Selection:
PC/ABS composite, PC, ABS, HDPE, PP, EPS, EPP, or carbon fiber — depending on model specifications and performance requirements
Specification
| Model Number | CG-ZM20 |
| Certification | EN 1078 |
| Weight | 210g |
| Size | S/M(54-58) M/L(58-62) |
| Technics | in-mold |
| Air Vent | 24 Vents |
| Color | Customized |
| Material | high strength PC Shell+EPS Foam |
Detailed Photos
ADVANTAGES OF OUR MOUNTAIN BIKE HELMET
• We use PC shell makes the helmet rather strong;
• The shell is aerodynamically desinged, which has air-ventilation;
• Soft molded EPS liner pads are adapted for shock absorbing and offers comfortable experience;
• The TPE chin pad is also skin-friendly and adjustable. The head lock is surely high-quality.
HIGHLIGHT OF MOUNTAIN BIKE HELMET
• PC hard shell make it more durable & safety;
• High quality EPS liner, easy to clean;
• Earpad, full protection to reduce the damages during sports;
• Flexible adjuster, fitting well your head size.
OEM/OEM Service:
1, customized helmet design.
2, customized size & colors & graphics.
3, customized logo
4. customized padding pattern
5. customized plastic parts
6. customized webbing sets
7, customized hang tag, manual, PE bag, fabric bag.
8, customized color box and master carton packaging.
The head circumference knowledge of mountain bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension
which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension
which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension
which is condierably fit for Asians.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
