Mountain Bike Helmet
Our helmet feature PC shell for stability and EPS core for superior impact absorption, ensure comperehensive head protection.
17 Aero Vents, Amazing Wind Tunnel ventilation design
SUPER Light weight: 280g
In-mold Technology: Quality PC top shell + EPS foam in-mould technology
Professional sun protection visor for Mountain cycling
Super Fit Engineering: patent UP & DOWN adjustment.
High quality custom bicycle helmets mtb helmet CE cycling helmet China supplier
Our helmet feature PC shell for stability and EPS core for superior impact absorption, ensure comperehensive head protection.
17 Aero Vents, Amazing Wind Tunnel ventilation design
SUPER Light weight: 280g
In-mold Technology: Quality PC top shell + EPS foam in-mould technology
Professional sun protection visor for Mountain cycling
Super Fit Engineering: patent UP & DOWN adjustment.
Soft & sweat-absorb pads
Accessories: customized adjustable chin strap, quick-release buckle; rear lock adjustment; cool comfortable pads.
Certification: CE-EN1078 certified for impact protection.
Product Range
CGPRO offers a full range of premium helmets designed for adults and youth, including urban cycling helmets, mountain bike helmets, road racing helmets, and multi-purpose models.
Key Features
Certified Safety – CE / EN1078 / CPSC / ASTM / ANSI standards available
Superior Protection – Impact-absorbing EPS core and reinforced shell structure
Lightweight & Comfortable – Optimized ventilation channels and ergonomic design
Breathable & Adjustable – Multiple air vents and customizable fit systems
Stylish Design – Modern aerodynamic shapes with rich color options
Application Scenarios
Perfect for daily commuting, urban riding, off-road cycling, mountain biking, racing events, and group cycling activities.
Product Parameters
| MODEL NUMBER | ZM22 MTB bike helmet |
| TECHNOLOGY | PC (Polycarbonate) + America imported EPS foam |
| INNER PADS | Washable Antibaterial Pad Density: 25kg/m³±0.1kg/m³ |
| STRAP | Adjustable Nylon/Tetoron strap for a perfect fitness |
| BUCKLE | ITW durable buckle or FIDLOCK magnet buckle |
| HEAD CIRCUMFERENCE | S/M: 54-58CM; M/L: 58-62CM |
| IMPACT MANAGEMENT | in mold |
| VISOR | Adjustable and removale visor |
| VENTILATION | 17 vents |
| WEIGHT | 280G |
| CERTIFICATION | E.U.:CE EN1078 safety standard for helmets |
| FEATURE | Multi-impact, durable lifetime |
| ACCESSORIES | Flexible durable adjustment, adjustable chin strap, Fid lock magnet quick-release buckle; eco-friendly soft pads |
| HIGHLIGHTS | EPS+PC inmold technology |
| TYPE OF USE | All Mountain, E-MTB, MTB, Trail, Off-Road, Downhill, BMX, Dirt Jump, E-Performance |
The head circumference knowledge of road racing bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension which is condierably fit for Asians.
OEM/OEM Service:
1, customized helmet design.
2, customized size & colors & graphics.
3, customized logo
4. customized padding pattern
5. customized plastic parts
6. customized webbing sets
7, customized hang tag, manual, PE bag, fabric bag.
8, customized color box and master carton packaging.
Detailed Photos
Visor Design: Mountain bike helmets are typically equipped with a visor at the front, which is one of their distinctive features. The visor serves to shield against sunlight and prevent glare during riding, effectively avoiding situations where riders cannot clearly see the road due to light interference, thereby enhancing riding safety and comfort.
Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.
Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.
Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
