Mountain Bike Helmet

Mountain Bike Helmet

CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09
CE Mountain Bike Cycling Helmet  CG-ZM09

CE Mountain Bike Cycling Helmet CG-ZM09

Place of Origin: Mainland China

Model Number: CG-ZM09

Material: America imported EPS Foam + PC ShellAmerica imported EPS Foam + PC Shell + removable ABS peak can effectively shield the sun, rain, and mud during cycling.

Technology:  Dual-mold integrated molding technology

Air vents: 11

Weight: 380g

Certification:CE EN 1078

Age group:  teenager and adults

Color/graphics:Customized

Size: M: 54-58; L: 58-62

Best use: cycling, road biking,street bike, MTB mountain bike

Contact Us
PRODUCT DESCRIPTION

Outdoor Sport Safety Scooter Roller Skate Inline Skating Mountain Bike Cycling Helmet for Electric Scooter

Explore the unknown mountains, challenge the rugged journey, a high-performance Mountain Bike Helmet is your indispensable adventure partner. Specially designed for mountain bikers, we have crafted this helmet that combines safety, comfort and style to ensure that you enjoy the ultimate riding experience on every leap and downhill.


Using high-strength and lightweight materials, this helmet ensures excellent protective performance while effectively reducing the overall weight, so that you can wear it for a long time without burden. The internal multi-layer EPS foam damping system can effectively absorb and disperse the impact force, whether it is sudden bumps or accidental collisions, to provide all-round protection for your head.


Ventilation design is another highlight of this helmet. Carefully arranged multiple ventilation holes, combined with scientific aerodynamic principles, can keep your head dry and comfortable even in the hot summer, reduce the feeling of hot riding, so that every breath is more pleasant.


In addition, we pay special attention to detail. Adjustable head circumference system to ensure that riders with different head types can find the most suitable way to wear, both stable and comfortable; Removable lining design, easy to clean and replace according to your personal needs, keep the inside of the helmet clean and hygienic.


In terms of appearance, this Mountain Bike Helmet combines modern aesthetics and practical functions, and the streamlined appearance is matched with a variety of fashionable color choices, so that you are not only safe in riding, but also can highlight the personality of the style. Whether it is a professional event or a leisure trip, it is the ideal choice for you to show yourself and conquer nature.


By choosing our Mountain Bike Helmet, you are choosing a reliable riding partner to make every ride an unforgettable adventure. Have it now and start your new chapter in mountain cycling!


Customization Options

Logo Customization: screen printing, water transfer, decals, or laser engraving
Color Customization: Pantone matching, metallic or gradient finishes
Packaging Options: color boxes, gift boxes, and eco-friendly packaging available
Functional Customization:

  • Adjustable straps & retention systems

  • Multiple liner materials (removable/washable)

  • Optional magnetic or quick-release buckle systems
    Material Selection:
    PC/ABS composite, PC, ABS, HDPE, PP, EPS, EPP, or carbon fiber — depending on model specifications and performance requirements


Specification  

Model NumberCG-ZM09
CertificationEN 1078
Weight380g
Size

M: 54-58; L: 58-62

Technicsin-mold
Air Vent11 Vents
ColorCustomized
Materialhigh strength PC Shell+EPS Foam+ removable peak



Detailed Photos

Secure fit for every one

Helmets feature adjustable straps and padding, providing a customized fit for maximum comfort. Say goodbye to uncomfortable helmets and hello to a comfortable ride with helmets.

Easy to everyday carry

Whether you're commuting to work or hitting the trails. Helmets will provide the protection you need without weighing you down.

Emphasizing comfort

Helmet with a comfortable interior lining, providing a snug and enjoyable fit for all your rides. Experience the perfect blend of style and comfort with our helmets.


PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Quality You Can Trust

Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

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2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

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3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

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4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

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5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

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OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor

Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.

Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.

Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.




Phone

+86 176 2036 3622
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