Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-ZM01
Material: America imported EPS Foam + PC ShellAmerica imported EPS Foam + PC Shell + removable ABS peak can effectively shield the sun, rain, and mud during cycling.
Technology:In-Mould
Air vents:23
Weight: 240g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: M: 55-58; L: 58-62
Best use: cycling, road biking,street bike, MTB mountain bike
● 23 Aero Vents, Amazing Wind Tunnel ventilation design
● Weight: 240g
● Material: High quality durable PC (polycarbonate) shell + America imported EPS foam + removable ABS peak can effectively shield the sun, rain, and mud during cycling.
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE-EN1078 certified for impact protection.
I. Design Features
Visor Design: Mountain bike helmets are typically equipped with a visor at the front, which is one of their distinctive features. The visor serves to shield against sunlight and prevent glare during riding, effectively avoiding situations where riders cannot clearly see the road due to light interference, thereby enhancing riding safety and comfort.
Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.
Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.
II. Materials & Structure
Shell Material: The outer shell of the helmet is composed of high-strength plastic PC, a material that can withstand impacts and collisions, thereby protecting the rider's head.
Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.
Fitting System: The helmet's fitting system includes helmet straps and adjusters, which secure the helmet on the head and ensure a snug fit.
III. Functional Features
Safety: Mountain bike helmets provide comprehensive safety protection for riders through their sturdy shells, impact absorption layers, and well-designed fitting systems.
Comfort: The helmet is equipped with comfortable padding to provide additional cushioning and protection while enhancing wearing comfort. It also features an adjustable head circumference design to accommodate riders with different head shapes.
Lightweight: To reduce the burden on riders, mountain bike helmets emphasize lightweight design. By utilizing lightweight materials and rational structural design, the helmet maintains a low weight while offering sufficient protection.
The Specification of mountain bike helmet:
| CATEGORY | Mountain bike helmet |
| TYPE OF USE | All Mountain, E-MTB, MTB, Trail, XC, AM, Off-Road, Downhill, BMX, Dirt Jump, E-Performance |
| IMPACT MANAGEMENT | double in-mold |
| VISOR | Adjustable and removale visor |
| VENTILATION | 23 vents |
| CERTIFICATION | E.U.: CE EN1078 safety standard for helmets |
| HIGHLIGHTS | PC+EPS single-in mold or double-inmold technique With adjustment rubber knob, nylon chin strap and ITW buckle, headkey headring. |
The head circumference knowledge of safety helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension which is condierably fit for Asians.
Detail Pictures of Road bike helmet:
Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.
Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.
Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.
Shell Material: The outer shell of the helmet is composed of high-strength plastic PC, a material that can withstand impacts and collisions, thereby protecting the rider's head.
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Product & Service Overview
MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.
OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.
R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.
Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.
Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
