Mountain Bike Helmet
Place of Origin: Mainland China
Model Number: CG-Z24
Material: America imported EPS Foam + PC Shell
Technology: Multiple PC integrated molding technology
Air vents: 14
Weight: 305g
Certification:CE EN 1078
Age group: teenager and adults
Color/graphics:Customized
Size: S/M(54-58) M/L(58-62)
Best use: road bike, street bike, city bike
Secure fit for every one
Helmets feature adjustable straps and padding, providing a customized fit for maximum comfort. Say goodbye to uncomfortable helmets and hello to a comfortable ride with helmets.
Easy to everyday carry
Whether you're commuting to work or hitting the trails. Helmets will provide the protection you need without weighing you down.
Emphasizing comfort
Helmet with a comfortable interior lining, providing a snug and enjoyable fit for all your rides. Experience the perfect blend of style and comfort with our helmets.
Product Range
CGPRO offers a full range of premium helmets designed for adults and youth, including urban cycling helmets, mountain bike helmets, road racing helmets, and multi-purpose models.
Key Features
Certified Safety – CE / EN1078 / CPSC / ASTM / ANSI standards available
Superior Protection – Impact-absorbing EPS core and reinforced shell structure
Lightweight & Comfortable – Optimized ventilation channels and ergonomic design
Breathable & Adjustable – Multiple air vents and customizable fit systems
Stylish Design – Modern aerodynamic shapes with rich color options
Application Scenarios
Perfect for daily commuting, urban riding, off-road cycling, mountain biking, racing events, and group cycling activities.
Specification
| Model Number | CG-ZM24 |
| Certification | EN 1078 |
| Weight | 305g |
| Size | S/M(54-58) M/L(58-62) |
| Technics | in-mold |
| Air Vent | 14 Vents |
| Color | Customized |
| Material | high strength PC Shell+EPS Foam |
Detailed Photos
ADVANTAGES OF OUR MOUNTAIN BIKE HELMET
• We use PC shell makes the helmet rather strong;
• The shell is aerodynamically desinged, which has air-ventilation;
• Soft molded EPS liner pads are adapted for shock absorbing and offers comfortable experience;
• The TPE chin pad is also skin-friendly and adjustable. The head lock is surely high-quality.
HIGHLIGHT OF MOUNTAIN BIKE HELMET
• PC hard shell make it more durable & safety;
• High quality EPS liner, easy to clean;
• Earpad, full protection to reduce the damages during sports;
• Flexible adjuster, fitting well your head size.
OEM/OEM Service:
1, customized helmet design.
2, customized size & colors & graphics.
3, customized logo
4. customized padding pattern
5. customized plastic parts
6. customized webbing sets
7, customized hang tag, manual, PE bag, fabric bag.
8, customized color box and master carton packaging.
The head circumference knowledge of mountain bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension
which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension
which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension
which is condierably fit for Asians.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Helmet Quality Control Process
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
Case:OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
