Kids Bike Helmet
Place of Origin: Mainland China
Model Number: CG-K08
Material: America imported EPS Foam + PC Shell
Technology:In-Mould
Air vents: 20
Weight: 220g
Certification:CE EN 1078
Age group: Adult and teenager
Color/graphics:Customized
Size: S 51-56cm
Best use: cycling, biking, balance bike
Bicycle
helmets play an important role in protecting cyclists from head
injuries in the event of an accident. According to a study published in
the New England Journal of Medicine, helmets reduce the risk of head
injury by nearly 70% and the risk of brain injury by nearly 65%.
Wearing
a properly fitted bicycle helmet each time you ride is the single most
effective way to prevent or reduce head and brain injuries. The inner
liner absorbs the energy from the impact to minimize the force
transmitted to the head. The hard outer shell spreads the force over a
broader area so less of it is transmitted to the rider's skull.
While
no helmet can prevent all head injuries, choosing a quality helmet and
wearing it on every ride can greatly reduce the risk of permanent
injury. Proper helmet use should be part of every cyclist's basic safety
practices.
● 20 Aero honeycomb Vents, Amazing Wind Tunnel ventilation design
● SUPER Light weight: 220g
● Material: High quality durable PC (polycarbonate) shell + America imported EPS foam
● Technology: EPS+PC in-mold
● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.
● Certification: CE-EN1078 certified for impact protection.
Basic Info
| Model: NO: cg-k08 | Trademark: cgpros |
| Origin: Guangdong, China | Productivity: 5000PCS/day |
Packing and Delivery
| Size of packing carton | 73*58*35CM |
| pcs/ carton | 12pcs/ctn |
Specification
Model Number | CG-k08 |
Certification | EN 1078/16 |
Weight | 190g |
Size | S 51-56cm |
Technics | In-mold |
Air Vent | 20 |
Color | Customized |
Material | PC+EPS |
Straps
The
straps and buckles are key components that allow the helmet to be
properly secured to the rider's head. Most quality bike helmets use
nylon for the straps. Nylon is a strong, flexible, and durable material
that is well-suited for straps that need to withstand frequent
adjustments and tension.
The
nylon straps are produced through an extrusion process where the molten
nylon material is pushed through a die into long strands that are then
cooled and solidified. These strands are stretched and woven together to
create nylon straps with the desired width and thickness.
The
straps are then attached to the helmet using various methods. Some have
the ends of the straps inserted into the foam liner during molding.
Others have plastic or metal connectors molded into the shell that the
straps clip or thread through. The goal is a secure but adjustable
connection.
Buckles
The
buckles are also important parts that allow the strap length to be
customized. The buckles are made of plastic, typically polycarbonate or
nylon, and produced through injection molding. The molds define the
exact shape and features of the buckle components.
The
two main pieces of the buckle are molded separately then assembled
together with a pivot point in the middle. This creates the familiar
buckle shape that allows one side to release from the other under
pressure. The buckles are designed to easily adjust strap tension but
also stay securely closed during impacts.
Getting
the straps and buckles right is crucial for comfort, stability and
safety. Riders expect the adjustments to be easy and intuitive so the
helmet can be perfectly fitted. The materials and manufacturing methods
result in durable components that stand up to frequent use.
Factory Production Capacity
Factory Size & Workforce
Total area: 18,000 m²
Total employees: 210
Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)
Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)
Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).
Production Capacity
Daily Output: 5,000 helmets
Monthly Output: approx. 150,000 helmets
Quality Control Process
Pre-production sample completed before mass production
Customer approval based on signed sample
Mass production strictly follows approved reference
Third-party inspection arranged by customers (full inspection or random sampling) before shipment
International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA
Annual Sales Turnover
Approx. RMB 95 million
Main Product Categories
Bicycle helmets
Ski helmets
Equestrian helmets
Riot helmets
Industrial safety helmets
Climbing helmets
Water sports helmets
Skydiving helmets
Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia
Key Partners & Brands
SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets
AGU (Netherlands): Cycling helmets, safety helmets
GIANT (China): Bicycle helmets, safety helmets
LIIMAR (Italy): Cycling helmets, safety helmets
Product & Service Overview
MOQ & Lead Time:
Flexible order starting from 100 pcs per SKU, with a stable production lead time of 30–40 days to ensure on-time delivery.
OEM / ODM Customization:
We provide full customization services — LOGO printing, color matching, packaging design, and functional modifications — to bring your brand ideas to life.
R&D Capability:
Our in-house R&D team, equipped with an international vision and deep industry expertise, has obtained five national patents. The team excels in integrating global advanced technologies into helmet innovation, providing tailor-made design solutions that combine safety, comfort, and style.
Production Capacity:
With a daily output of 5,000 helmets, we ensure both large-scale production and consistent quality for global orders.
Global Supply Network:
We have extensive export experience and a well-established supply network covering Europe, America, Southeast Asia, Australia, South America, and South Africa, trusted by partners worldwide.
Sample & After-Sales Service:
Fast sampling within 3–5 days, followed by mass production in 30–40 days. We offer 100% compensation for any non-human functional defects after shipment, ensuring reliable quality and long-term cooperation.
Cooperative Clients/Cooperative Cases (Successful Delivery Cases)
Rapid ODM Solution for an E-bike Helmet Brand in the US
Client Need:
Needed a ready-to-launch e-bike helmet compliant with NTA 8776, with stylish appearance and MIPS compatibility, under tight 60-day delivery timeline.
Our Solution:
Offered existing PC+EPS shell with quick-modified visor, added inner shell slots for MIPS system, and completed mold adjustments within 10 working days.
Result:
Customer completed Amazon launch before Q2 deadline, with first batch sold out in 6 weeks. Long-term cooperation started.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
