Equestrian Helmet

Equestrian Helmet

Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets
Equestrian Helmets

Equestrian Helmets

• Place of Origin: China (Mainland)

• Model Number: HR01-B

• Item Name: twinkling horse riding helmet

• Material: EPS + PC+ Removable inner mesh cap

• Color: PANTONE color is available

• Strap: High-quality leather

• Buckle:ITW NEXUS buckle

• Size: XS-S(49-54cm); S-M(54-58CM); L-XL(58-62CM)

• Certificate: CE EN1384:2017, ASTM 

• Best use: horse riding, equestrian


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PRODUCT DESCRIPTION

Equestrian Helmets for Adult Outdoor Safe Riding Horse Racing Helmet

Horse Riding Helmet
Our horse riding helmet is a high-quality safety gear specifically designed for equestrian enthusiasts, aimed at providing riders with superior safety and comfort. Whether it's leisure riding, equestrian training, or competitive events, our helmet offers the best protection.Our horse riding helmet not only focuses on safety but also emphasizes comfort and style. Whether you are a novice rider or an experienced equestrian enthusiast, our helmet can meet your needs and become an indispensable safety partner in your riding journey.

Usage Scenarios

Leisure Riding: Provides head protection and comfort for daily riding enthusiasts.
Equestrian Training: Ensures head safety during training and offers good ventilation.
Competitive Events: Offers high-strength protection and a lightweight design to enhance comfort and performance in competitions.


Specification  

Product Name          
Equestrian Helmet
Item Number          
CG-HR01-B
Material          
PP + EPS foam
Color          
various color as it shown
Size          
XS-S(49-54cm),  S-M(54-58CM),  L-XL(58-62CM)
  weight580g
Function          
Head Safety Protection
Usage          
Equestrian sports
Learn More          
pls contact us
MOQ          
500 sets            


Detailed Photos


Excellent ventilation system:


Front air inlet: Equipped with a front air inlet, provides exceptional ventilation.


Internal airflow: This concept generates a strong internal airflow avoiding the need for visible and unsightly air inlets: the equestrian elegance is retained without banishing technicality and comfort.

User friendly adjustment:


1) 3 point strap adjustment system

2) Unique Up-N-Down fit system

3) Friendly design for women ponytal


This fit system combined with a very breathable, non-slip, internal liner ensures top performance for the Riding Horse racing Helmet user.

The head circumference knowledge of horse riding helmet:


European Headform:

An Oval shaped helmet is designed for a rider's head with a dimension 

which is considerably fit for Europeans. 

Generic headform:

A generic headform helmet is designed for a rider's head with a dimension

which is slightly longer front-to-back than its side-to-side measurement.

Asian headform:

A Round shaped helmet is designed for a rider's head with a dimension

which is condierably fit for Asians.



Our designers will design the most creative and most innovative helmet in different styles one step ahead the market

trends and meets the safety standards, such as CPSC, CE and ASTM.

Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.




PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse

Factory Production Capacity

Factory Size & Workforce

Total area: 18,000 m²

Total employees: 210

Dongguan Factory: approx. 200 staff (50 office staff, 150 production workers)

Yueyang Factory: approx. 150 staff (35 office staff, 115 production workers)

 

Production Equipment & Capabilities
In-house capabilities include mold manufacturing, printing, vacuum forming, injection molding, in-mold production, painting, labeling, and packaging (partial outsourcing for specialized packaging).

 

Production Capacity

Daily Output: 5,000 helmets

Monthly Output: approx. 150,000 helmets

 

Quality Control Process

Pre-production sample completed before mass production

Customer approval based on signed sample

Mass production strictly follows approved reference

Third-party inspection arranged by customers (full inspection or random sampling) before shipment

 

International Certifications
CE EN1078 | CPSC | ASTM | AS/NZS | UKCA

Annual Sales Turnover
Approx. RMB 95 million

 

Main Product Categories

Bicycle helmets

Ski helmets

Equestrian helmets

Riot helmets

Industrial safety helmets

Climbing helmets

Water sports helmets

Skydiving helmets

 

Export Markets
Switzerland, Sweden, Czech Republic, Germany, United Kingdom, United States, Japan, Norway, Italy, France, Netherlands, Indonesia, Singapore, Thailand, and Australia

 

Key Partners & Brands

SWEET (Norway): Ski helmets, cycling helmets, water helmets, protective helmets

AGU (Netherlands): Cycling helmets, safety helmets

GIANT (China): Bicycle helmets, safety helmets

LIIMAR (Italy): Cycling helmets, safety helmets

 

Quality You Can Trust

Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.

Helmet Quality Control Process

At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.

 

1. Incoming Quality Control (IQC)

All raw materials are tested upon arrival to meet strict safety and performance criteria.

EPS foam density & consistency

PC/ABS shell material verification (impact & burn test)

Webbing and buckle tensile strength testing

Non-toxic ink & decal inspection (odor and adhesion check)

 image.pngimage.png

2. In-Process Quality Control (IPQC)

We implement process checks at each key production stage to prevent defects from entering the next phase.

Injection molding: Surface flatness, no cracks or shrink marks

EPS shaping: Uniform thickness and bonding quality

In-mold shell & EPS bonding strength

Interior padding alignment, sewing, and glue adhesion

 image.pngimage.png

3. Final Quality Control (FQC)

Before packaging, all helmets are fully inspected for overall quality, fit, and function.

100% visual inspection for appearance

Shell stability and deformation test

Strap & adjustment system function test

Size and fitting confirmation using model headforms

image.png

4. Laboratory Testing (EN/ASTM/CE/ISO Standards)

Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.

Impact absorption test (EN1078 / ASTM F1447 / EN397)

Penetration resistance (EN12492 / EN1385)

Chin strap strength and retention system durability

High/low temperature resistance and UV stability

image.pngimage.png

5. Outgoing Quality Control (OQC)

Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.

AQL-based visual & functional check

Barcode, label, and accessory verification

Final inspection report and shipping approval

image.pngimage.pngimage.png

 

Case: OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor

 

Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.

 

Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.

 

Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.


Phone

+86 176 2036 3622
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