Bicycle Helmet
Place of Origin: Mainland China
Model Number: CG-B031
Material: America imported EPS Foam + ABS Shell+Cloth
Technology: out-Mould
Air vents: 9
Weight: 330g
Certification: CE EN 1078/ CPSC 1203
Age group: Adult and teenager
Color/graphics: Customized
Size: L(59-61CM)
Best use: cycling, commuter, city, street bike
Cloth Hat ABS Shell Helmet Peaked Cap Bike Bicycle Helmets
This unique cap-style helmet is tailored for those who seek both individuality and protection.
Crafted from lightweight yet high-strength ABS material combined with an EPS shock-absorbing layer, the "Trend Guardian" effectively dissipates external impacts, ensuring comprehensive head protection whether you're navigating the bustling city streets or exploring rugged mountain trails.
Inspired by trendy cap designs, its sleek contours exude a minimalist yet stylish aesthetic. The adjustable strap system ensures a comfortable and secure fit for various head shapes. Strategically placed ventilation holes enhance breathability, keeping you cool and comfortable even during summer rides.
Furthermore, the removable interior lining facilitates easy cleaning and maintenance, maintaining a hygienic environment within. With a range of colors and patterns to choose from, the "Trend Guardian" caters to diverse tastes, allowing you to express your personality and stand out on the road.
Specification
| Model Number | CG-B031 |
| Certification | EN 1078/ CPSC 1203 |
| Weight | 330g |
| Size | L(59-61CM) |
| Technics | out-mold |
| Air Vent | 9 Vents |
| Color | Customized |
| Material | America imported EPS Foam + ABS Shell+Cloth |
Logo Customization: screen printing, water transfer, decals, or laser engraving
Color Customization: Pantone matching, metallic or gradient finishes
Packaging Options: color boxes, gift boxes, and eco-friendly packaging available
Functional Customization:
Adjustable straps & retention systems
Multiple liner materials (removable/washable)
Optional magnetic or quick-release buckle systems
Material Selection:
PC/ABS composite, PC, ABS, HDPE, PP, EPS, EPP, or carbon fiber — depending on model specifications and performance requirements
Detailed Photos
Crafted from lightweight yet high-strength ABS material combined with an EPS shock-absorbing layer, the "Trend Guardian" effectively dissipates external impacts, ensuring comprehensive head protection whether you're navigating the bustling city streets or exploring rugged mountain trails.
Inspired by trendy cap designs, its sleek contours exude a minimalist yet stylish aesthetic. The adjustable strap system ensures a comfortable and secure fit for various head shapes. Strategically placed ventilation holes enhance breathability, keeping you cool and comfortable even during summer rides.
the removable interior lining facilitates easy cleaning and maintenance, maintaining a hygienic environment within. With a range of colors and patterns to choose from, the "Trend Guardian" caters to diverse tastes, allowing you to express your personality and stand out on the road.
The head circumference knowledge of bike helmet:
European Headform:
An Oval shaped helmet is designed for a rider's head with a dimension
which is considerably fit for Europeans.
Generic headform:
A generic headform helmet is designed for a rider's head with a dimension
which is slightly longer front-to-back than its side-to-side measurement.
Asian headform:
A Round shaped helmet is designed for a rider's head with a dimension
which is condierably fit for Asians.
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market
trends and meets the safety standards, such as CPSC, CE and ASTM.
Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant, PC printing, thermoforming for the shell and plastic injection facilities to build our sophisticated models, which make our production fully integrated from a conceptual stage to final production assembling.
Quality You Can Trust
Every CGPRO helmet passes through over 36 quality control checkpoints to ensure maximum safety, comfort, and performance — because protecting your head is our top priority.
Helmet Quality Control Process.
At CGPRO Helmets, every helmet undergoes a comprehensive, multi-stage quality inspection process to ensure consistent safety, durability, and international compliance. From raw material to final packaging, we enforce strict control measures to guarantee outstanding product quality for global clients.
1. Incoming Quality Control (IQC)
All raw materials are tested upon arrival to meet strict safety and performance criteria.
EPS foam density & consistency
PC/ABS shell material verification (impact & burn test)
Webbing and buckle tensile strength testing
Non-toxic ink & decal inspection (odor and adhesion check)
2. In-Process Quality Control (IPQC)
We implement process checks at each key production stage to prevent defects from entering the next phase.
Injection molding: Surface flatness, no cracks or shrink marks
EPS shaping: Uniform thickness and bonding quality
In-mold shell & EPS bonding strength
Interior padding alignment, sewing, and glue adhesion
3. Final Quality Control (FQC)
Before packaging, all helmets are fully inspected for overall quality, fit, and function.
100% visual inspection for appearance
Shell stability and deformation test
Strap & adjustment system function test
Size and fitting confirmation using model headforms
4. Laboratory Testing (EN/ASTM/CE/ISO Standards)
Our in-house lab and third-party partners conduct critical safety tests in accordance with international certifications.
Impact absorption test (EN1078 / ASTM F1447 / EN397)
Penetration resistance (EN12492 / EN1385)
Chin strap strength and retention system durability
High/low temperature resistance and UV stability
5. Outgoing Quality Control (OQC)
Before shipping, we conduct random sampling inspections to ensure batch consistency and package integrity.
AQL-based visual & functional check
Barcode, label, and accessory verification
Final inspection report and shipping approval
OEM Polo Helmet with Carbon Fiber Shell & Retractable Visor
Client Need:
In July 2024, a Dubai-based polo helmet client approached us, seeking an OEM & ODM manufacturer capable of delivering a fully customized solution. Their requirements included a wide brim, retractable sun visor, lightweight design, and certification under PAS and SEI standards.
Our Solution:
After a detailed review of the client’s needs, we created a 3D model and produced 3D-printed prototypes to confirm structure and aesthetics. Upon approval, we developed four size molds. To ensure certification readiness while achieving lightweight performance, we recommended a 100% carbon fiber outer shell paired with a high-performance, lightweight EPP liner. The retractable visor was engineered as a signature feature of the helmet.
Result:
The helmet is currently in the testing phase. The client has expressed strong satisfaction with the design and engineering approach, and collaboration is expected to expand once certification is complete.
We have set up a design department in order to meet the different customers;
Our designers will design the most creative and most innovative helmet in different styles one step ahead the market trends and meets the safety standards, such as CPSC, CE and ASTM. Our sales department and Customer Services provide all the needs to take care of Quality Control and On Time Delivery for Domestic and International market. What's more, we have our own EPS molding plant
